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Jidoka in ASOW
Built-in quality and responsibility at the point of work
What Jidoka requires in practice
Define acceptable conditions, make abnormalities unmistakable, grant authority to pause work when quality is at risk. Resolve before continuation. The hard part: creating courage to stop rather than push through.
How ASOW supports it structurally
- Defined criteria for acceptable vs unacceptable states
- Visibility of deviations and non-conformities
- Clear escalation and decision paths
- Traceable records of issues and resolutions
- Integration of corrective actions into standards
Typical ASOW instruments
- Non-conformance handling: Capture, investigate, resolve quality issues
- Incident management: Record deviations and trigger corrective action
- Approval gates: Pause critical processes until criteria met
- Audit findings: Track and close quality gaps
Jidoka does not slow work — it prevents rework.
When this approach fits
Good fit when: Defects have serious downstream impact, quality or safety critical, problems must trigger learning not concealment
May be unnecessary: Errors inexpensive and reversible, work exploratory and tolerant of failure, speed outweighs risk of propagation
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